High-Viscosity Sauce Filling Systems
High-performance filling solutions designed for semi-fluid and high-viscosity products such as fruit jam, honey, butter, cheese, and sauces. Engineered for accuracy, hygiene, and efficiency across PET and glass packaging.
Sauce & Paste Filling Solutions
Precision engineering for every viscosity, from thin dressings to thick pastes.
Piston Filling Solution
The industry standard for thick pastes and sauces with large particulates.
Description:
- High Viscosity Handling: Easily processes thick products like peanut butter, honey, and heavy pastes.
- Volumetric Precision: Mechanical piston stroke ensures consistent filling volume with minimal error.
- Particle Integrity: Large-bore cylinders allow chunks (like chili or fruit) to pass without crushing.
- Heavy-Duty Build: Reinforced structure to handle the high pressure of viscous product displacement.
Flow Meter Filling Solution
A high-tech, flexible solution for conductive or non-conductive liquid sauces.
Description:
- Digital Accuracy: Utilizes electromagnetic or mass flow meters for extreme dosing precision.
- Recipe Memory: Change filling volumes via the HMI in seconds without mechanical adjustments.
- Zero-Contact Filling: No moving parts in the product stream, ensuring maximum hygiene.
- Easy Maintenance: Minimal wear parts significantly reduce long-term maintenance costs.
Gravity & Vacuum Filling Solution
Optimized for thin, free-flowing sauces and dressings.
Description:
- Drip-Free Performance: Specialized nozzles with suck-back features prevent messy drips.
- Consistent Leveling: Ideal for glass bottles where a uniform liquid appearance is required.
- Cost-Efficient: Simple, reliable design offering high output for low-viscosity products.
- Quick Sanitization: Tool-less disassembly for rapid cleaning and product changeover.
Covers All Common Bottle Materials
- PET/Plastic Bottles: Utilizing neck-handling and soft-touch conveying technology to ensure lightweight bottles remain distortion-free and scratch-protected during high-speed filling.
- Glass Bottles: Engineered with a heavy-duty structure and thermal protection to guarantee stable transport and prevent breakage during hot-fill or high-pressure cycles.
Products used in Sauce & Paste Solution
Comprehensive solutions for every stage of beverage production and packaging.
Additional information
| Production Capacity | 4000-6000 BPH, 9000-12000 BPH, 8000-11000 BPH, 6000 BPH, 12000-16000 BPH, 10000-15000 BPH, 16000-20000 BPH |
|---|---|
| Container Volume | 0.2-1.5L, 0.2-0.6L, 1-2.25L |
| Cavity | 4Pc, 6Pc, 8Pc, 10Pc |
Additional information
| Production Capacity | 600-800 BPH, 1000-1500 BPH, 1500-2000 BPH, 2000-2800 BPH, 3000-3600 BPH |
|---|---|
| Container Volume | 10-18.5L, 3-8L |
| Cavity | 1Pc, 2Pc, 3Pc, 4Pc |
Additional information
| Production Capacity | 4000-4500Pcs/hr, 5500-7500Pcs/hr |
|---|---|
| Container Volume | 100ml-2L |
| Cavity | 4Pc, 6Pc |
Additional information
| Applicable Container | PET Bottles, Glass Bottles, Aluminum Cans |
|---|---|
| Length | 1m |
Specialized Semi-Fluid Filling Technologies
Innovative filling systems designed to handle high-viscosity, sticky, or particulate-rich products with precision and hygiene.
Advanced Anti-Drip Technology
Equipped with pneumatic cut-off valves and vacuum suck-back to eliminate drips and stringing.
Heated & Agitated Hoppers
Jacketed hoppers with servo-driven agitation keep sauces at a constant temperature and consistency.
Particle-Friendly Passages
Wide-flow channels allow particulates like chili or fruit chunks to pass without clogging or crushing.
Tool-less Rapid Cleaning
Tool-less disassembly and full CIP integration ensure rapid sanitization and flavor changeovers.
High-Grade Anti-Corrosion
Built with 304/316 stainless steel and Teflon seals to resist corrosion from acidic or salty sauces.
Multi-Container Flexibility
Compatible with wide-mouth jars, PET bottles, and shaped containers via quick-change tooling.
Precision at Scale
Defined by accuracy, speed, and uncompromising hygiene.
±0.5%
20,000
≤15mm
30 min
Success Story
See how our semi-fluid filling solutions improved production efficiency for a leading jam producer.
Chunky Strawberry Jam Glass Bottle Filling Line
Demonstrates precision filling of chunky strawberry jam, preserving fruit integrity—ideal for high-viscosity preserves.
Chili Sauce Piston Filling Machine for Glass Bottles
Designed for glass bottles with a flexible capacity of 1,000 – 18,000 BPH, ensuring superior thermal stability and drip-free performance for mass production.
Servo Tracking Piston Filling Machine
Features servo-driven piston technology for ultra-precise dosing and flexible capping, perfect for mid-range flexible production.
Have Questions?
We’ve Got Answers
Are you a factory or a distributor?
We are a manufacturer with our own international sales offices.
Our factory is located in Zhangjiagang, China, about 2 hours’ drive from Shanghai. In addition, we have sales and service centers in Rwanda, the Philippines, and Moscow.
If needed, we can arrange airport pickup and assist with your visit and itinerary.
What information is required before purchasing?
First, please let us know the liquid you plan to fill.
If you can also provide the following information, we can match your requirements more accurately:
Factory layout drawings – we can help design the production line layout
Bottle photos or samples – to recommend suitable blowing machines, labeling machines, and related equipment
Required production capacity – to recommend the most suitable filling machine model
Do you provide local installation service?
Yes, we provide on-site local installation and commissioning services.
We also offer remote installation guidance, maintenance support, and video instructions.
What certifications do you have?
Our machines are CE certified.
If your country requires additional certifications for the filling industry, we can cooperate to meet your specific requirements.
What bottle materials do you support?
We support PET bottles, glass bottles, and aluminum cans.
For PET bottles, supported capacities include:
- Small bottles: 100 ml – 2 L
- Large bottles: 3 – 10 L
- Drinking water gallon bottles: 3 L and 10 L
Do you offer customized solutions?
Yes. We can customize machine configurations based on your requirements, including:
- Machine material
- PLC brand
- Filling valves / filling heads
- Packaging methods
What is the delivery time?
Standard models: 30–45 days
Customized models: Delivery time depends on customization requirements and will be confirmed accordingly
What is the warranty period?
- Standard components: 2-year warranty
- Customized components: 1-year warranty
Do you have export experience?
Yes. We have been exporting machinery since 2010.
So far, our machines have been exported to more than 40 countries and regions worldwide.
Why choose us?
Navan Machine has extensive export experience and its own manufacturing facility, enabling flexible and reliable customization.
Equipment delivery is not the end — it is the beginning of our service.