Juices Filling Systems
Fruit Beverage Solutions
Tailored systems for every type of fruit-based beverage, from clear juices to pulpy nectars, with gentle handling and precise filling.
Pure Juice Solution
Designed for 100% pure juice and NFC juice, maximizing vitamin retention and natural flavor.
Key Features:
- Wide-Temp Adaptability: Precise filling control within the 4-35℃ range, catering to different product shelf-life requirements.
- Recirculation System: Prevents temperature drops during filling to ensure product safety.
- Ultra-Clean Zone: Integrated HEPA filtration maintains a sterile filling environment.
- Bottle Tilting: Uses product residual heat to sterilize caps automatically.
Concentrates Solution
Precision filling for high-viscosity concentrates with zero-waste technology.
Key Features:
- High-Accuracy Metering: Uses flow meters or piston fillers for exact dosing.
- Anti-Dripping Valves: Specialized nozzles eliminate tailing and mess with viscous liquids.
- Flexible Scaling: Easily integrates with online blending systems for various concentrations.
- Rapid CIP: Streamlined internal flow paths for fast, thorough cleaning between batches.
Pulpy & Chunk Beverages
Specialized systems for beverages containing fruit sacs, aloe vera, or jelly chunks.
Key Features:
- Large-Passage Valves: Wide-bore nozzles allow large pulp chunks to pass without clogging.
- Two-Stage Filling: Optional separate filling for pulp and liquid to ensure even distribution.
- Suspension Agitator: Continuous stirring in the tank prevents pulp from settling.
- Multi-Size Support: Compatible with various chunk sizes
Covers All Common Bottle Materials
- PET Bottle Line: Designed for heat-resistant PET bottles with neck-handling support.
- Glass Lines: Robust builds that support hot filling and rapid cooling cycles.
- Canning Lines: High-speed monoblocks specialized for fruit juice seamers.
Products used in water solutions
Comprehensive solutions for every stage of beverage production and packaging.
Additional information
| Container Material | PET Bottle |
|---|---|
| Production Capacity | 2,500~3,000BPH, 5000BPH, 6,000~7,000BPH, 10,000~12,000BPH, 16,000~17,000BPH, 19,000~20,000BPH, 23,000~24,000BPH, 34,000~36,000BPH |
| Container Capacity | 200~2000ml |
Additional information
| Production Capacity | 4000-6000 BPH, 9000-12000 BPH, 8000-11000 BPH, 6000 BPH, 12000-16000 BPH, 10000-15000 BPH, 16000-20000 BPH |
|---|---|
| Container Volume | 0.2-1.5L, 0.2-0.6L, 1-2.25L |
| Cavity | 4Pc, 6Pc, 8Pc, 10Pc |
Additional information
| Production Capacity | 600-800 BPH, 1000-1500 BPH, 1500-2000 BPH, 2000-2800 BPH, 3000-3600 BPH |
|---|---|
| Container Volume | 10-18.5L, 3-8L |
| Cavity | 1Pc, 2Pc, 3Pc, 4Pc |
Additional information
| Production Capacity | 4000-4500Pcs/hr, 5500-7500Pcs/hr |
|---|---|
| Container Volume | 100ml-2L |
| Cavity | 4Pc, 6Pc |
Additional information
| Applicable Container | PET Bottles, Glass Bottles, Aluminum Cans |
|---|---|
| Length | 1m |
Advanced Juice Filling Technologies
Innovative systems that preserve product integrity while ensuring efficient production of high-quality fruit beverages.
Ultra-Clean Environment
Equipped with HEPA filtration and auto-sanitization to maintain an ultra-clean filling zone.
Versatile Temperature Range
Supports a wide 4-35°C range, ideal for both cold-chain NFC and ambient juice production.
Intelligent Recirculation
Real-time temperature monitoring with auto-recirculation to ensure every bottle meets safety standards.
Flexible Bottle Protection
Optimized for heat-resistant PET or glass, preventing deformation and minimizing breakage.
Uniform Pulp Distribution
Specialized dual-stage filling or suspension agitation ensures even distribution of pulp in every bottle.
Full CIP Automation
Integrated CIP system for deep cleaning of pipes and valves, ensuring zero residue during changeovers.
Freshness Preserved by Precision Data
Advanced thermal control and hygiene standards to deliver orchard-fresh quality.
Class 100
±1.5ml
30*30
180
Video Showcase: Field-Proven Performance
Real-world applications of our cutting-edge juice filling technology.
18-18-6 Juice Hot Filling 3 IN 1 Machine
A close-up look at our 18-18-6 monoblock system, integrating rinsing, filling, and capping in one compact, high-efficiency unit.
Kombucha Juice Glass Bottle Filling Machine
Demonstration of precision filling for premium glass bottles, featuring thermal stability control and anti-breakage handling.
Automatic Juice Filling Line
A comprehensive tour of a full-scale production line, from water treatment and blending to final packaging and palletizing.
Have Questions?
We’ve Got Answers
Are you a factory or a distributor?
We are a manufacturer with our own international sales offices.
Our factory is located in Zhangjiagang, China, about 2 hours’ drive from Shanghai. In addition, we have sales and service centers in Rwanda, the Philippines, and Moscow.
If needed, we can arrange airport pickup and assist with your visit and itinerary.
What information is required before purchasing?
First, please let us know the liquid you plan to fill.
If you can also provide the following information, we can match your requirements more accurately:
Factory layout drawings – we can help design the production line layout
Bottle photos or samples – to recommend suitable blowing machines, labeling machines, and related equipment
Required production capacity – to recommend the most suitable filling machine model
Do you provide local installation service?
Yes, we provide on-site local installation and commissioning services.
We also offer remote installation guidance, maintenance support, and video instructions.
What certifications do you have?
Our machines are CE certified.
If your country requires additional certifications for the filling industry, we can cooperate to meet your specific requirements.
What bottle materials do you support?
We support PET bottles, glass bottles, and aluminum cans.
For PET bottles, supported capacities include:
- Small bottles: 100 ml – 2 L
- Large bottles: 3 – 10 L
- Drinking water gallon bottles: 3 L and 10 L
Do you offer customized solutions?
Yes. We can customize machine configurations based on your requirements, including:
- Machine material
- PLC brand
- Filling valves / filling heads
- Packaging methods
What is the delivery time?
Standard models: 30–45 days
Customized models: Delivery time depends on customization requirements and will be confirmed accordingly
What is the warranty period?
- Standard components: 2-year warranty
- Customized components: 1-year warranty
Do you have export experience?
Yes. We have been exporting machinery since 2010.
So far, our machines have been exported to more than 40 countries and regions worldwide.
Why choose us?
Navan Machine has extensive export experience and its own manufacturing facility, enabling flexible and reliable customization.
Equipment delivery is not the end — it is the beginning of our service.