Carbonator – CO2 Mixer

This advanced CO₂ mixing system ensures precise carbonation control and consistent beverage quality. Compact, easy to operate, and designed for reliability, it supports flexible production across carbonated and non-carbonated drinks while minimizing operational downtime.

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Production Capacity

30,000 L/h

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Advantages

Sealed Triple-Tank Design

Water, syrup, and mixing tanks operate under CO₂/gas protection, ensuring complete isolation from atmospheric contamination during production.

Precision Mixing Control

Achieve ≤2% mixing accuracy with adjustable ratios (1:3-1:6), enabling consistent beverage quality across product variations.

Integrated CIP System

Features built-in Clean-in-Place functionality supporting hot water and chemical cleaning for efficient sanitation and reduced downtime.

Compact Modular Construction

Complete system mounted on adjustable stainless steel frame, offering flexible installation and easy maintenance in limited spaces.

Details Images

carbonated mixer Electrical Control Unit

Equipment Configuration

The system is mainly composed of the degassing unit, mixing unit, cooling unit, pre-carbonation unit, carbonation unit, electrical control unit, and frame.

Degassing Unit

The system uses a vacuum pump to evacuate the degassing tank, maintaining a certain negative pressure inside. Treated water enters the degassing tank in a mist form through nozzles at the top. Under negative pressure, gases dissolved in the water are more easily removed, facilitating subsequent carbon dioxide dissolution and dosage control.

Mixing Unit

Degassed water and cooled syrup are blended in a T-shaped mixing pipe at precisely controlled ratios under a uniform gas pressure system. All tanks operate under the same constant pressure to ensure mixing accuracy, flow stability, and total isolation from atmospheric contamination.

Cooling Unit

The mixed liquid is cooled to the optimal carbonation temperature through a heat exchanger, ensuring stable operation of the subsequent carbonation system.

Pre-Carbonation Unit

CO₂ gas is injected in a controlled amount through a metering device into an ejector, where it mixes with the cooled liquid to achieve preliminary carbonation.

Carbonation Unit

The pre-carbonated beverage enters the carbonation tank as a mist through top-mounted nozzles. The mist-like liquid fully integrates with the added CO₂ to reach the desired gas content. A CO₂ pressure control system regulates the CO₂ dosage, maintaining stable back pressure in the carbonation tank.

Electrical Control Unit

Equipped with a programmable logic controller (PLC), human-machine interface (HMI), sensors, pneumatic control devices, and other electrical components. Automated control is achieved through the PLC.

Machine Parameters

The High CO₂ Mixer is a new-generation mixing system independently developed based on the introduction of international technology. With its excellent performance and precise control, the mixing and carbonation system provides optimal conditions for producing various types of beverages. The equipment features a compact structure, easy operation and maintenance, and meets international advanced standards.

Parameter	Specification
Gas Multiple	1.5 – 3.5 times
Max. Capacity	30,000 L/h
CO₂ Content	3 – 7.7 g/L
Mixing Ratio Range (Theoretical)	1:3 – 1:6
Mixing Accuracy	≤ 2%
Outlet Temperature	≤ 5°C
Carbonation Tank Working Pressure	0.05 – 0.15 MPa
Storage Tank Working Pressure	0.2 – 0.5 MPa
Total Power	Approx. 7.0 kW
Power Supply	3-phase, 240–440 V / 50–60 Hz

Turnkey Solution

We provide complete turnkey solutions for mineral water production lines, including
design, manufacturing, installation, commissioning, and training.

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Staff required

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Complete Line Workflow

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Water Treatment System

We select the ideal water treatment solution based on your water source analysis and required water quality—helping you reduce material usage and maintenance costs.

Our advanced purification systems turn raw water into premium pure water, mineral water, and drinking water with consistent quality. From groundwater and mountain springs to rivers, wells, and lakes, our technology ensures reliable treatment across diverse water sources.

Bottle Blowing Machine

Our PET bottle blowing machine is designed for producing high-quality PET plastic containers and bottles. It is widely used for manufacturing carbonated drink bottles, mineral water bottles, oil bottles, pesticide bottles, cosmetics bottles, wide-mouth jars, and more.

With our fully automatic blow molding system, you can easily produce PET bottles in a wide range of shapes and specifications with high efficiency and consistent quality.

3-in-1 Filling Machine

This integrated machine combines washing, filling, and capping functions in a single unit. Its spiral design significantly enhances production speed.

Bottle size adjustment is simple and quick, allowing format changes to be completed within 30 minutes.

The entire machine is controlled by an advanced PLC system, with critical electrical components from internationally renowned brands, ensuring reliable and stable operation.

Conveying, Drying and Coding

The conveyor belt, dryer, and coding system of the filling machine work in coordination to ensure smooth bottle handling and optimal production efficiency. Bottles are transported precisely along the conveyor belt, thoroughly dried by a high-efficiency dryer to remove residual moisture, and then accurately positioned for coding or filling.

This integrated process minimizes contamination, reduces moisture residue, ensures consistent product quality, and maintains high production speeds.

Labeling and Sleeving Machines

Navan labeling and sleeving machines feature a unique composite cutter design combined with premium steel materials, ensuring smooth operation while doubling cutter lifespan.

Their simple center-guide positioning design allows users to easily change specifications with straightforward operation. The first conveyor belt is driven by a brushless DC motor, featuring a well-structured design that is easy to maintain and delivers reliable performance.

Film Wrapping and Cartoning Machines

This machine is specifically designed for fully automated packaging lines handling products such as beer, beverages, purified water, juice, and dairy products.

It automates the entire process, including bottle conveying and alignment, film wrapping, sealing and cutting, shrinking, cooling, and molding.

The system employs advanced constant-temperature film heat-sealing technology, ensuring clear, strong, and reliable sealing.

Palletizing and Depalletizing

The palletizer automatically stacks packaged products (such as cartons, bags, or drums) onto designated empty pallets according to preset sequences.

This mechanized process simplifies product handling and transportation, improving overall production efficiency.

Additionally, interlayer sheets can be added to enhance the stability of each stacked layer. The equipment is designed with flexibility, allowing adjustments to meet various palletizing requirements based on different production needs and configurations.

About Navan

Navan Machine, Since 2010s, is a professional manufacturer specializing in customized water filling machine. With more than a decade of experience, we have proudly served customers in 42 countries and regions worldwide.

Factory Direct Pricing

No middlemen – preferential terms and reliable partnerships.

Complete Production Cycle

Design, manufacturing, delivery, and installation – all handled by the same supplier.

Global Export and Installation

Experience working with over 40 countries.

Fast Delivery of Spare Parts and Technical Support

Provides components and technical support, with rapid delivery.

Frequently Asked Questions

How do l choose the right capacity?

The right capacity depends on your factory size, market demand, and budget. For small to medium operations, 2,000-12,000 BPH is recommended. For large-scale production, 12,000-24,000 BPH models are suitable. We can provide a detailed capacity analysis based on your specific requirements.

How do you ensure product quality?

We implement strict QC procedures, including machining accuracy checks, assembly precision inspection, sampling of electrical components, and FAT & SAT testing to guarantee reliable machine performance.

How long does delivery take?

Standard delivery time is 25-60 days depending on configuration and customization requirements. Standard models can be delivered in 25-35 days, while customized turnkey solutions may take 45-60 days.

What kind of after-sales service do you provide?

We offer 24/7 online technical support, on-site installation and commissioning, operator training, and long-term spare parts supply.

How fast can you supply spare parts?

Standard purchased parts: shipped within 24 hours by air express.
Non-standard parts: shipped within 48 hours or technical drawings provided for local processing.
Urgent cases: manual delivery can be arranged.

Do you provide installation and training?

Yes, we provide comprehensive training for your staff both at our factory and on-site after installation. The training covers operation, maintenance, troubleshooting, and safety procedures. We also provide detailed operation manuals and video tutorials in multiple languages.

NAVAN MACHINE

Carbonator – CO2 Mixer

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