Beverage Filling Solutions
Customized packaging solutions tailored to your specific beverage type, production volume, and operational needs.
Comprehensive Solutions for Every Beverage Type
At NAVAN, we know every beverage is different — and so are its filling needs.
Our expertise covers all major beverage categories, enabling us to design tailored solutions that protect product quality, maximize efficiency, and minimize waste.
From water and carbonated drinks to juice, edible oil, jam, honey, sauce, beer, wine and alcoholic beverages, NAVAN provides specialized equipment and know-how to build a custom production line that fits your exact requirements.
Solutions by Material Type
Specialized equipment and processes designed for the unique characteristics of each beverage category.
Specialized filling systems for still, sparkling, mineral, and flavored water with precise control and minimal aeration.
- Bottle sizes: 200ml to 10L, 5 Gallon
- Speed: Up to 36,000 bph
- Spring-type mechanical valve filling head
High-pressure filling systems that maintain carbonation levels while ensuring maximum production efficiency.
- Cans Glass and PET bottles compatible
- Pressure control technology
- Minimal product loss system
Micro-negative pressure filling provides stable, drip-free filling, ideal for juice products.
- Micro-negative pressure filling
- Hot and cold filling options
- Particle handling capabilities
Precision filling systems for beer, wine, spirits, and ready-to-drink alcoholic beverages with minimal oxygen exposure.
- Low-oxygen filling technology
- Various bottle material compatibility
- Foam control systems
Precision filling systems ensuring accuracy, cleanliness, and long-term product stability.
- Compatible with PET, glass bottles
- Drip-free nozzles for clean filling
- High viscosity adaptability for various oil types
Specialized filling technology for thick and sticky products, maintaining texture and flavor integrity.
- Handles glass jars, PET bottles
- High-viscosity filling pumps for smooth operation
- Anti-drip and anti-leak system for clean packaging
Our Solution Development Process
A collaborative approach to creating the perfect production line for your specific needs.
Needs Assessment
Our experts work with you to understand your production goals, beverage type, volume requirements, space constraints, and budget considerations.
Custom Design
We develop a tailored solution that integrates the right equipment, layout, and technology to optimize your production efficiency and product quality.
Engineering & Planning
Our engineering team creates detailed specifications, 3D layouts, and implementation timelines to ensure a smooth integration with your operations.
Manufacturing & Delivery
We build your custom equipment in our state-of-the-art facilities, with rigorous quality checks before delivery to your location.
Installation & Training
Our technicians install and commission your system, followed by comprehensive training for your team to ensure optimal operation.
Solutions by Beverage Type
Specialized equipment and processes designed for the unique characteristics of each beverage category.
Expanding into Sparkling Beverages
How we helped a Russian producer install a new carbonated drink filling machine, with local-language support for smooth setup and training.
Affordable Solution for a New Water Business
How we supported a Nigerian factory owner to set up a new bottled water line with cost-effective equipment and strong after-sales service.
Advanced Technologies
Our solutions incorporate cutting-edge technology to ensure efficiency, precision, and reliability.
Smart Control Systems
Industry 4.0 enabled controls with real-time monitoring, predictive maintenance alerts, and remote support capabilities.
Precision Filling Technology
Advanced filling valves that minimize product loss, reduce foam, and ensure exact fill levels with +/- 0.5ml accuracy.
Energy & Water Savings
Innovative designs that reduce energy consumption by up to 30% and water usage by up to 40% compared to conventional systems.
Hygienic Design
Sanitary construction with minimal contact surfaces, self-draining components, and advanced CIP (Clean-in-Place) systems.
Quick Changeover Systems
Tool-less change parts and recipe management that reduce changeover time by up to 70% for maximum production flexibility.
Production Analytics
Data collection and analysis tools that provide insights into OEE, downtime causes, and production optimization opportunities.
Are You Ready to Start Your Manufacturing Business?
Get in touch with our experts to find the perfect solution for your beverage production needs. We offer free consultation and customized quotes based on your specific requirements.